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Fast-Acting, Deep-Throttling Hybrid Motor
Hybrid chemical motors offer an alternative to traditional liquid or solid motors for spacecraft, missiles, rockets, or other vehicles. The key advantage of a hybrid motor is the capability to throttle the motor via active control, which cannot be done in solid propellant motors. However, rapid throttling presents significant challenges to implement in practice. Here, NASA has combined a deep-throttling hybrid motor previously developed by Utah State University with a fast-acting digital valve design to produce a fast-acting, deep-throttling hybrid. Testing performed to-date using a prototype of the hybrid motor and digital valve design has shown the new hybrid motor to be capable of full-scale throttling twice as fast (1 second throttling compared to 2 seconds) as previous control valve designs. With optimization, there is potential full-range throttling may be further reduced to 0.5 second, a 4x improvement over previous control valve designs for hybrid motors. Additionally, smaller mid-range thrust changes have currently been measured in the <0.5 second range. With the throttling capability enabled by the implemented digital valves, it also becomes feasible to achieve thrust ratios of >40:1 for relatively small motors (<1000 N), opening up the opportunity to replace both the main propulsion system (MPS) and reaction control system (RCS) with a single, more efficient motor capable of meeting the needs of both on a spacecraft. The hybrid motor is at technology readiness level (TRL) 4 (component and/or breadboard validation in laboratory environment) and is available for patent licensing.
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